The shop "Height 239" Chelyabinsk pipe rolling plant

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2018-08-25 21:00:35

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«Height 239” is the most unusual plant of metallurgical industry of Russia. Modern building original design, notable products, the automation of the production process of large diameter pipes attract not only specialists. The company takes numerous delegations and trips, demonstrating that steel is not only black, but also “white”.

One in ten

In mid-March 2015, media reported that the ranking of the most beautiful plants in the world, which was published on the American portal on computerized control systems in industry CMMS Software Insight, in ninth place is the Russian steel company - plant «Height 239" the Chelyabinsk pipe rolling plant.Height 239

The list was presented to 25 companies. The top ten included the Dresden Volkswagen factory was built in 2002 and is named in German ‘Transparent Factory" of the American company on manufacture of the gas equipment company Aerzen, as well as a UNESCO world heritage site, the former tobacco factory of Van Nelle in Rotterdam, "a poem in steel and glass”, built in the late twenties of the last century.

shop «Height 239", photo

The List is impressive, and the fact that the last place it deservedly occupies the shop «Height 239" photo confirms impartially.

According to the list makers, the company is more like a leisure centre with its bright colours, parquet floors, trees in large pots, the white overalls of the staff.

height 239 workshop, Chelyabinsk pipe rolling plant

Chelyabinsk tube rolling plant

The history of the plant is not rooted in hoary antiquity. It began in 1942, when in a short time in Chelyabinsk was deployed production of aerial bombs of large calibre on the basis of the evacuated Mariupol pipe plant.

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Today, at the OJSC “Chelyabinsk tube rolling plant" produced more than three thousand standard sizes of pipes of different sections from different grades of steel. When laying a landmark for Soviet and Russian pipelines: “Friendship”, Urengoy-Pomary-Uzhgorod, ‘Northern Lights", etc., used pipe manufacturing JSC “chelpipe”.

All the major oil and gas companies of Russia, including «Gazprom», «LUKOIL», «Rosneft» and many others are clients of the plant.

In the last two decades of the last century Chelyabinsk became the world's largest pipe mill. At the same time it is renovating the main shops.

At the beginning of the new XXI century, the Board of Directors of the company adopted decision on modernization of equipment and creation of new facilities to improve the competitiveness of products that should meet the prospective requirements of consumers.

It was built a new modern plant, or even plant, «Height 239” in Chelyabinsk.

How it all began

From the outset it was decided not only on the purchase of modern equipment, but also about the construction of a new building, which will house manufacturing. Uncharacteristic for domestic, and for most European companies feature was the involvement of designers to develop visual solutions Department. Implemented was the best of them, it contains live Laurel trees, Central gallery, glass offices and bright colors.plant height 239 in Chelyabinsk

This unique production had to have its own, memorable, symbolic name. Striving for new heights, the recognition that already today, the plant above the competition, and this was reflected in the original name of “Height of 239”. Why are the numbers? This is the height above sea level geographical point, which built the plant.

The security of the manufacturing process

To meet the international quality standards have been called the most innovative technologies. The production of pipes had to satisfy not only immediate but also far-reaching prospective requirements of the market.height 239 Chelyabinsk

Welding equipment for the shop «Height 239” has set a long-standing partner of the Chelyabinsk plant of the German firm Uhrhan&Schwill. And in the equipment manufacturer were amended on the recommendation of the Ural specialists. Welding head mills for quality control of welds is equipped with equipment for laser tracking of the welding surface and the welding is carried out on “exit” from the pipe.

Welding equipment includes installations for external and internal welding, removal of slag crust after interior work, cleaning and cooling of the outer seam.

On a single line produced a long vosemnadtsatimetrovoy thickness up to 40 mm, on the other – dvenadtsatistrunnye thicker pipe.

On separate sites is carried out step-by-step forming, welding, finishing, internal and external anti-corrosion coating of pipes.

Metal pipe and tube delivers a constant and long-standing partner of OJSC “chelpipe” - Magnitogorsk iron and steel works.

Production staff

The ultra-modern equipment and the latest technology, a fundamentally new accents in the work cultureput forward specific requirements for personnel.

Not just a shop - plant «Height 239” employs more than a thousand people.

When it was opened jobs, competition was 20 persons into place, despite the fairly rigid requirements to applicants and employees.

In the shop is strictly forbidden to smoke in, designated Smoking area not even provided, it is impossible to use in the workplace mobile phones, daily before starting the work shift, must be alkotesterov.

Shop ‘Height 239” young, young, in the bulk, and its employees, whose average age is about 30 years. Are people educated (two-thirds of workers with higher technical education) and some experience, but willing to learn and to reach new heights.

The company has developed a special program for the education and training of qualified personnel, including trips to metallurgical and pipe plants in Germany and other countries.height 239 reviews of employees

Comfortable working conditions, a healthy lifestyle, striving for improvement, high level of education – new philosophy of labor used in the enterprise, is an integral part of "white metal".

Products shop “Height of 239”

The Design capacity of the plant is nearly a million tons of welded pipes with a diameter up to 1420 mm. Welded one-piece tube with a length of 12 and 18 m with a wall thickness up to 48 mm, the inner and outer coating used in the construction of pipelines in various climatic conditions and the condition of the soil, including permafrost, and in areas with high seismic activity, and on the seabed.shop plant height 239

Pipes, which are manufactured in the workshop in accordance with international standards API, developed by the American Institute of Oil (American Petroleum Institute). These standards regulate processes in the extraction and processing of oil.

The Program is a standard API for actively cooperates with ISO, the International Organization for Standardization (International Organization for Standardization).

New in the shop products

Unique's shop, modern production, reliable quality – it takes half a century later, people at first glance it know that products shop “Height of 239" (Chelyabinsk). The plant began to produce large diameter pipes (LDP) in bright colors, unlike other manufacturers producing black.

Bright striped TBD different colors depending on the operational characteristics of pipelines, in particular from internal pressure, have become the hallmark of the shop.reviews height 239

Still under construction for applying spiral stripes was has colored the extruder. Nothing new was invented – technology coincides with the process of external corrosion-resistant coating of a thin molten polyethylene black, only the material used colored.

Participation in pipeline projects

At the beginning of the construction of plant key customers of OJSC “chelpipe” was the company of the oil industry «Gazprom» and «Transneft». The pipe, which produces shop «Height 239" are tested for participation in various projects of JSC «Gazprom».

For Example, in the pipeline «the Bovanenkovo-Ukhta” was used thick-walled pipe with a working pressure up to 120 ATM.

The Projects «Nord stream», «southern corridor», «Ukhta-Torzhok”, “the Caspian pipeline consortium”, “the Eastern Siberia - Pacific ocean”, “Urengoy-Tsentr” is not the whole list is important for the country's oil and gas pipelines, in the construction involving shop «Height 239" the Chelyabinsk pipe rolling plant.

Testimonials shop

Foreign and domestic delegations, journalists, students and schoolchildren, just caring about people – the enterprise willing to accept all competent and familiar, with legitimate pride, give tours. The number of visitors has tens of thousands (even if two dozen – this is already done).

The First thing to note all the reviews - «Height 239” it affects the brightness of colors.

The Second impression is the scale, the plant area accommodates fourteen football fields, and the length of the Central gallery – about 800 m.

The Abundance of glass, parquet flooring, Bay trees, white clothing small staff and a fascinating action, in other word, the production process of bending huge sheets of steel and welding pipes also cause admiring comments from visitors.

After the tour, visitors understand that there are “white metallurgy” in the view of the Board of Directors of PJSC “chelpipe” in General and, in particular, the leadership workshop «Height 239”.

Reviews of workers on the shop

But in the reviews of employees of the negativity, unfortunately, a lot. However, it is somewhat one-sided and is, rather, a praise leadership. And now, years later after the beginning of the workshop it does not smoke despite the hopes of fans of long smoke breaks.

Somehow considered harassment the ban on the use of mobile phones in the process of working with expensive equipment and demeaning daily Alcotest. Not everyone likes the education system and stimulating professional growth, andeven need own hands with a rag and detergent to restore cleanliness and order in the workplace.

This kind of feedback much more than positive. May be because young people are seriously concerned about career growth, are passionate about sport and a healthy lifestyle, don't have the time on empty complaints and complaints about the evil uncle-the chief and his strict requirements.

Some final words

Feedback about the shop-the factory «Height 239” is ambiguous. Perhaps the only epithet, on which all agree who have seen the production live, or watched a video, and reports –“unusual”. But this positive evaluation, or Vice versa, is difficult to understand. Domestic journal “Billboard” sought the views of twenty experts in the field of design is about the most interesting from this point of view objects. In this national study the unique plant was the only industrial structure. Experts in the field of architecture claim that the project is interesting and deserves credit for originality of thinking and the desire to make reality vivid and varied, while producing quality products in large volumes.

Abroad, there has long been great examples of industrial design, for example, Volkswagen, which lead tours. Now the first plant appeared in Russia.

And for those who do not believe in the combination of unusual metallurgical enterprises of the beauty and power of the equipment on manufacture of oil pipes with a diameter of nearly a meter and a half in the shop «Height 239" (Chelyabinsk), e-mail address of the plant is easy to find. As, however, and take a tour.


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AR: https://tostpost.com/ar/business/4712-239.html

BE: https://tostpost.com/be/b-znes/8253-ceh-vyshynya-239-chelyab-nskaga-trubaprakatnaga-zavoda.html

DE: https://tostpost.com/de/business/8173-workshop-h-he-239-tscheljabinsker-rohr-rollen-des-werkes.html

ES: https://tostpost.com/es/negocio/8176-taller-la-altura-de-239-del-tubo-de-la-planta.html

HI: https://tostpost.com/hi/business/4661-239.html

JA: https://tostpost.com/ja/business/4687-239.html

KK: https://tostpost.com/kk/biznes/8191-ceh-vysota-239-chelyabinsk-byr-ilek-zauyty.html

PL: https://tostpost.com/pl/biznes/8328-warsztat-wysoko-239-chelyabinskogo-truboprokatnogo-zak-adu.html

PT: https://tostpost.com/pt/neg-cios/8343-oficina-de-altura-239-chelyabinsk-f-bricas-de-f-brica.html

TR: https://tostpost.com/tr/business/8190-at-lyesi-y-kseklik-239-elyabinsk-boru-haddehane.html

UK: https://tostpost.com/uk/b-znes/8229-ceh-visota-239-chelyab-ns-kogo-truboprokatnogo-zavodu.html

ZH: https://tostpost.com/zh/business/4955-239.html






Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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