Mobile feed mills: description, process

Progress is slowly but surely penetrates into all spheres of human activity. Even such a conservative field, like agriculture, is now impossible to imagine without modern technologies. One of the innovations in this field are mobile feed mills. Appeared in the CIS recently, they managed to earn the acclaim of the people, have established ourselves as a highly productive and efficient equipment, a crucial problem of agriculture.

What is it?

Mobile feed mills are equipment for the manufacture of feeds and supplements enriched with protein, vitamins and minerals for all types of farm animals and poultry. They are characterized by high profitability, easy operation and reliability, which managed to demonstrate in a large number of breeding organizations of the CIS.

On your mobile device kombikormovyjj Zavod (MKZ) is a specific set of assemblies that are installed on truck chassis trucks type. This mobile unit provides a full list of procedures for the preparation of substrate for cultivation of agricultural animals and birds. MKZ grinds and flatten grain products, adds the necessary additional components according to the recipe, mix all the ingredients and homogeneorum and unloads the finished feed.

Features of the device MKZ

Mobile feed mill MKZ-3214 is a 2014 model, mounted on two-axle truck chassis. The performance of this equipment is 10 to 15 tons of product per hour. The package plant includes:

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• V-engine Mercedes OM501LA diesel type with a cooling by means of water, with six-cylinder power 260 kW, 1600 rpm with the installed separator fuel;
• Blower rotary type attenuators and thermo-regulation;
• Magnetic separator high power, mounted on the suction feeder;
• Hammer mill type, steel, high-quality output of 25 t/h with the square sieve of 0.85 m² (can be used as wire and groupoperations SITA, the replacement of which is easy enough);
• Mixer capacity of 4 tons of durable and lightweight alloy, equipped with a hammer pneumoperitoneum for discharging the mixture, a sampling unit for quality control of the plant and apparatus of oil ingredients;
• Special system for dispensing oil to the feed dispenser, a metering device, a gauge, and heating;
• A filter for purifying the air;
• Scales with load cells;
• Remote centralized management with defining and warning device;
• N/W tray for the task optional components with a pneumatic drive, vibration discharging device and lift bags;
• Incremental weight indicator;
• Blown column sleeve unloading hydraulic control, and the possibility of increasing the length up to 2 m;
• Paneling and soundproofing.

Standard and individual capabilities

MKZ is also equipped with floodlights lighting the cabin and grounds. Installation coated with anti-rust composition and acrylic paint. In the price of the kit includes a standard set of tools: sieves for hammer mill ø3-8 mm (5 PCs); cyclone with clutch; spare set of hammers; cover for tray premixes; grain gun; aluminum extension discharge; air gun; grease gun; tool set of 118 items; the feed of liquid components; the extinguisher and grounding. According to the customer's mobile feed mills can be equipped with a drum fitted for the preparation of grain, corn and peas with a capacity of 12-20 tons/hour. The main equipment can be mounted on the chassis of the truck, on the trailer, as well as a variant of the fixed model.

Where is such equipment?

For the First time there was a mobile feed mills in Germany in the last century, about 40 years ago, and currently in Europe there are thousands of such installations. The company Tropper Mashinen leader in this area, sells its products in 20 countries around the world. Mobile feed mills are indispensable to the organization or increase agricultural production with minimum investment and maximum efficiency. Which confirms the long-standing practice.

From December 2007 the production of equipment for the production of nutrient mixtures for livestock and poultry involved in the company «Mobile feed mills” LLC, headquartered in Minsk, Republic of Belarus. This firm started its activity with the production of grain-based feeds used in agriculture. In the process, the user is faced with the problems existing in the industry. The farmer feed is forced to take cereals to the mill, and then shipping to transport and to carry to its economy, incurring substantial financial costs, and passing throughbureaucratic red tape, temporary wire. These factors affect the cost of feed, significantly raising the price and reducing the quality of the product.

Innovator in the manufacture of agricultural machinery

Later, the company had decided to implement the production of mobile feed mills and their adaptation to features of operation in the CIS. For seven years it was shipped about 40 plants. Company «Mobile feed mills» Belarus is not only engaged in production and supply of equipment, but also carries out the commissioning, perform warranty and maintenance equipment.

What are the benefits of using the MKZ?

Mobile feed mills currently are actively gaining popularity in the relevant economic cluster of the CIS countries. This can be explained by the undeniable advantages of a mobile station.

First, the MKZ allows the Manager to significantly reduce the cost of production of feed. To produce 1 t of product will require no more than 3.5 litres of diesel fuel. Once is enough to spend on the purchase of the stud farm and then you do not need to pay for transportation of grain products for storage and processing, and delivery of the final product. No losses of raw materials and feed due to lack of necessary transportation.

Second, the mobile feed mill does not require the investment funds to the Assembly, completion and commissioning. The device arrives at your site ready to work and can immediately be used for the intended purpose. For the operation of the installation requires one or two people, which is also a big advantage.

Third, at low fuel consumption MKZ has a great performance – up to 15 t/hour.

Fourth, the installation is fully mobile. There are two ways to use MKZ – the manufacture of feed in stationary conditions or the establishment of business services with a trip to a farm.

The Bonuses of using MKZ

An Additional advantage of using these units – the ability to control the grinding quality grain products. The installation owner can easily change the recipe to introduce additional ingredients in its discretion, including oil components. The presence in the apparatus of the exact weights allows accounting of the raw materials used and the yield of the final product. The Combination of all these factors easily explains the fact that the mobile feed mills in Russia are gaining popularity and have great potential for broad and widespread implementation in the agricultural sector of the country.

Who benefits from the use of MKZ?

The Use of these devices is beneficial to both small and large agricultural facilities. If the farm is small, then the most profitable to use the services of the MKZ as needed several times during the month. This will be enough to obtain fresh fodder for their own needs of agricultural units.

In the case when the farm level can be attributed to the middle or higher, it needs to provide the livestock and poultry feed make 500–1000 MT per month. In such circumstances there is a need to purchase MKZ for personal use. This device is convenient because it not only produces ready-to-eat animal feed, but also has all the necessary technical equipment to discharge it directly into the storage hopper. This allows you to save on shipping and feed.

What users say of this equipment?

MKZ successfully applied in Belarus and Russia and have a lot of positive reviews from customers. The farmers note that these units are easy to maintain, greatly reduce the cost of feed, pay for themselves quickly, is made with a large margin of safety, allow to feed the highest quality and in a time when it's needed. In addition, consumers put emphasis on the fact that animals get such fresh food with more nutrients and vitamins, less sick and better weight. Thus, the productivity of farms increased, it is possible to reduce production costs, make the cost competitive. Moreover. The quality of units is so excellent, so today you can find huge amount of real positive reviews, even from those who had purchased a mobile feed mill.

In conclusion, I would like to note that the introduction of proven advanced technologies in agriculture of our country is able to significantly improve the economic performance of our country and to raise the industry to an unprecedented level.