Trench excavator: description, application, photos

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2018-03-18 15:21:14

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Bucket excavators are used in mining operations (gravel, clay, etc.) for removal of the breed. They are used for profiling slopes of railway cuttings and canals, as well as overloading of loose materials and waste rock. This technique can treat soils up to 4-th categories, which do not contain large stones (inclusions). Excavator runs smoothly, if the diameter of the inclusions does not exceed one fifth of the width of the bucket.

excavator

It is Noteworthy that the surface of the face by use of such equipment is even and does not need manual cleaning. In this article we find out more of what is an excavator.

Specifics of work

As a rule, bucket excavators are used in places where there is a large amount of similar work, focused on one area. The reason is simple – large size equipment. To transport it from place to place for small tasks would be expensive and time consuming, and therefore impractical. For small jobs involving regular move, there are small models of rubber-tired excavators or car.

Types of bucket machines

The Technique is classified by such characteristics:

  • In the direction of movement during operation. It can be the excavators longitudinal, transverse digging or turning of the model.
  • In appearance (design) of work equipment. Are chain excavators and wheel bucket.
  • According to the method of supplying the equipment to slaughter. Cutting rocks is radial vertical, radial horizontal, parallel or vertical.

Bucket chain excavator

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Based on these characteristics, we can conclude that the excavators come in several types. We consider each of them separately.

Machine transverse digging

This is a bucket chain excavator, which can be tracked or rail move. Works by parallel or radial cuts. Chain can be directed (used in homogeneous soils for extraction of minerals or layout of large channels and cavities) or loose sagging (applies to soils with inclusions). There are also excavators, distance crawler which can vary depending on working conditions. They are used for digging and cleaning drainage channels and irrigation systems.

Technique longitudinal digging

This is a trench bucket. It happens on the tracked, wheeled-tracked, rubber-tired or road course. In turn, the model of longitudinal digging are divided into those that work with the annular chain, and those, work on which is a bucket wheel (rotor). First applied for digging trenches of a width of 1.1 m and a depth of 3.5 m. the Second can dig deeper pits – 1,6-1,8 m.

Excavator bucket EM-281

Rotary multi-turn

Typically, this type has a crawler. But sometimes rail. The device is equipped with a bucket wheel and drive. It can cut rock radial method in the horizontal and vertical planes. Used for the extraction of minerals that are deposited in layers. It may be of refractory clay and other materials. Excavator (rotary) is also used on large construction and development operations.

The advantages of bucket machines

Despite the fact that shovel excavators are much more widespread, bucket have a number of advantages that allow them to retain their position in the market. Consider these features:

  • Continuous work on the excavation of the breed. Meanwhile, a shovel machine, the company of direct soil sampling is a maximum of 30% of the total working time.
  • If you compare bucket and shovel model with the same performance, we can see that the shovel car is more heavy and bulky.
  • Excavator spends on dredging of 1 cubic meter of rocks of much less energy than the device is the same performance, but with one bucket.

excavator rotary

  • Working in a construction career, bucket device, enables uniform mixing of rocks of the mined material, and sorting.
  • Developing a soil excavator handles the bevels. As a result, the recess receives an almost perfect cross-sectional profile. Shovel machine develops the recess ledges and each of them leaves a shortfall.

Disadvantages of technology

However, there are parameters by which the shovel is clearly winning. Perhaps it is because of them he still leads the market. Excavator has the following weaknesses:

  • This car – a real foodie who is able to develop only homogeneous soil no higher than 4 class or with small inclusions up to 3 classes. Shovel is no problem to work with any class and type of soils including hard rock.
  • Car with one bucket is not picky about weather conditions, what can be said about bucket.

For clarity, let us examine a few example of the bucket of the excavator.

UM-251

This is a domestic apparatus, which consists of:

  • Propulsion and power equipment, as well as the mechanisms mounted on fixed frame belt conveyor that is designed to spoil to the side or in the back of the transport.
  • Operating equipment (chain with buckets) mounted on the boom.

As of running the equipment is multisupporting caterpillar. The internal combustion engine transmits the rotation of the leading gear through the chain drive. The caterpillars have a frame connected with the axles and balancing the device to the main frame. It turns out that the main frame rests on the track at three points. This allows to achieve good patency of the excavator.

trench bucket

When the bucket chain and the excavator is moving, a vertical trench is formed. The soil, taken up by the buckets through the hopper falls on the waste conveyor. He, in turn, throws it to the side.

The trench Excavators bucket chain model UM-251 can change the position of the boom relative to the frame. She rolled back on rails, allowing you to change the degree of penetration and therefore the depth of the trench. When transporting the unit the boom is in its upper position. The machine uses special remote control, which is located in the operator's cabin right near the gearshift lever. This allows the driver to monitor simultaneously the movement of the machine and the work of digging mechanisms.

UM-182

Let us Examine one more excavator bucket. Em-281 – sometimes incorrectly referred to as the model. It consists of:

  • Undercarriage with odnoimennym wheels. On it is mounted a removable frame carrying the hopper, turanyi shaft, farm counterweight, the cab, the upper part of the bucket frame, and, of course, the engine to the transmission.
  • The Lower part of the bucket frame, which has two planning link carrying chain with buckets.
  • Jib, which supports a system of channels and block the suspension.
  • Electric equipment and lighting devices.

excavator;

The management of the excavator is carried out by means of three levers, which are in the operator's cab. The first is responsible for enabling bucket chain. Second – over the course of the trolley. Well, the third – the raising and lowering of the boom. The latter is retained in the desired position due to the brake settling down on the worm shaft. The electric motor transmits movement through the belts, which tension, as the angle of diffraction of the pulley is determined by the position of the tension device. The main shaft transmits the rotation through the chain drive turosna. The soil cut by the buckets is transferred into the hopper, and then enters into trucks, transporting it to the destination.

Due to the lifting winch excavator, a photo of which is given above, can be used for both the upper and lower parallel digging, during which both ends of the bucket frame synchronous rise and fall. Thus, bucket frame moving parallel to itself. Buckets thus remove a layer of the same thickness at any height of the slaughter. To implement rolling cuts involving only the movement of one end of the frame, it lowered accordingly.

Conclusion

Today we found out what are bucket excavators and why they are not as common as the shovel. It should be noted that the limitations of performance imposed by the type of soil, is highly conditional and different for different type of excavators. And continuous improvement bucket machines and the introduction of new constructive decision allows to assume that in a short time all defects will be eliminated

Backhoe trenching bucket chain

Speaking of which...


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Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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