Balancing machine: instruction manual. Error balancing machine

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2020-03-31 03:00:11

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Balancing machine is a special equipment, which serves to equalize the static and dynamic unbalance indicator rotating parts of machinery. The unit consists of one or pairs of feet are placed in the workpiece, a rotational actuator and indicator gauge. The resulting processing information to identify the location and magnitude of unbalance of the part.

balancer

Balancing machine: the manual

The following is a brief overview of the models RAV. The aggregates belong to the category of professional automatic balancing devices. They are easy to use and the availability of microprocessor control. After mounting the wheel and data entry about it, closes the boot and starts the automatic rotation of the element, which continues until the required weight of the sinker and its location.

Among the causes of imbalance there are several main aspects:

  • Skewed distribution of materials.
  • Violation of the location of the tires.
  • Bad centering of the wheel on the hub.

Balancer RAV is designed to eliminate or minimize interferences. The unit is suitable for all types of wheels passenger cars and commercial vehicles (minibuses, minivans, etc.).

Preparing

Mount the machine should be in the place of its subsequent operation. When installing do not lift the equipment by the shaft. The machine must be placed in a dry, locked and lighted room on a flat hard surface. In the end we need to fix the Assembly using bolt anchoring to the floor.

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Then, you should do the following:

  • Install and fix the shaft on the flange with a wrench.
  • Mount protective casing with a spring.
  • Put the automatic device of measurement of rim width.
  • On some versions require the installation of an electronic device calculate the radial runout.
  • Connect the power supply according to the rules specified in the instructions.
  • Connect pneumatic supply, if any.

balancing machine instruction

Operation

Before installing the wheel on the shaft of the balancing machine, you should remove the debris and foreign objects, and also make sure to clean the shaft and the sphere centering the rim.

Further manipulations are performed in the following way:

  1. Select the most suitable for the processing element of the cone.
  2. The Wheel is carefully placed before its fixed position on the supporting flange.
  3. The Wheel turns the inner part of the rim in the side of the machine opposite the cone.
  4. Mounted and fixed protective cap.
  5. Some aluminum variation must be mounted with the cone outside the wheel. Other operations are identical to the above methods.

Turning on and off of the unit

Balancing machine has a main switch, which is located at the rear of the equipment. To activate the device you need to log into the program and turn on the system by translating the main switch to the ON position. When carrying out this operation do not approach closer to the rotating elements.

calibration of balancing machines

Wait some time required to load the operating system. Then the display shows the first program page. The screen will be presented with several options. Other functions of the equipment controlled by the five keys located at the bottom of the monitor.

Balancing machine “civic”: description

Consider the features of the unit from this manufacturer class “Standard”. The model is equipped with automatic lever interior location, modern LCD display and improved housing. This design allows for comfortable access to the inside of the wheel, which is important when servicing alloy wheels. There is a wide protective casing and extended reach shaft. The accuracy of the installation is guaranteed by electronic ruler, upon completion of the automatic braking.

Other features include direct measurement of the correction parameters, the start of the electric motor one by clicking on the button or lowering the casing. The possibility of operation of three operators without any additional configuration parameters. There is split system installation, counter machined wheels and protection from surges. Through the use of modern technologies guarantees energy saving and low noise motor operation.

balancer civic

Calibration

Over time, used unit is starting to not give a completely accurate reading. You can check it works in the following way:

  1. Take the wheel, for example, 16-th range.
  2. To Install it on the machine and enter the required parameters manually.
  3. Activate the start button.
  4. After processing the output is 25-30. Fills weights and then run the unit to work. Can get a result 05-10.
  5. If after the third run the programrequests to add another parameter of the load, you need to check the cones for the presence of backlash and their fit on the shaft.

If these problems will require mandatory calibration of balancing machines. This can be done as follows:

  • After finishing the program settings to the indicators 00-00, stuffed with gold weight and start the machine. During normal operation the parameters should be 00-100.
  • To Think about calibration, when differences in 5 units (for example, 05-95). This unit still can work, but need to check the backlash and mount.
  • If the final value after running the shaft with a control weight exceeds 15 units, urgently needed calibration of the device.
  • If held in the adjusted actions do not lead to parameters 00-100, you will need to carry out maintenance of equipment, clean it from pollution, to measure mains voltage. Then carried out a re-calibration.

errors balancer

Error

Errors of the balancing machine and possibility of their elimination is given below:

  1. At start-up the machine gives an error and does not start shaft – you need to check the latch casing. If this does not help, clean the appropriate internal sensor.
  2. When enabled, the machine does not run – check the socket and switch. If necessary, carry out the replacement of components.
  3. Disruption of the line. To check you need to install a forged wheel and telescoping measuring device. If you notice any discrepancies with the readings of the line, carry out its calibration according to the instructions.
  4. During operation, the device switches itself off – most likely in the circuit Board appeared to be a hairline fracture. The part must be replaced.

Doing the Assembly yourself

The following is a method of making the simplest balancing machine with their hands.

  1. Between a pair of identical stands set of motorcycle wheel. For construction you will need wooden blocks, brace, cut brands, Central bar, ball bearing and socket under it, the support, the base, the fixing wing nut type.
  2. Basic racks made of steel in the upper part a semicircle cut out of 32 mm, where the bearing is mounted. It insure the two plates with semicircular cutouts are fixed on three screws with nuts. The Central panel is supported through a pair of braces.

balancing machine with their own hands

Base – it's the five millimeter steel sheet 30x50 cm, screwed to the wooden bars (3x4 cm). The whole structure is sealed t-line segments with a length of 135 mm. the Principle of operation is identical to the alignment of the wheels of the bikes.


Article in other languages:

AR: https://tostpost.com/ar/business/14544-balancing-machine-instruction-manual-error-balancing-machine.html

BE: https://tostpost.com/be/b-znes/25983-balansaval-nyh-stanok-nstrukcyya-pa-zhyvann-pamylk-balansirovochnogo-s.html

DE: https://tostpost.com/de/business/26001-auswuchtmaschine-anwendungshinweise-fehler-balansirovochnogo-maschine.html

ES: https://tostpost.com/es/negocio/26043-el-sistema-de-equilibrado-de-la-m-quina-instrucciones-de-uso-los-error.html

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JA: https://tostpost.com/ja/business/14570-balancing-machine-instruction-manual-error-balancing-machine.html

KK: https://tostpost.com/kk/biznes/25970-balansirovochnyy-stanok-oldanu-zh-n-ndeg-n-s-auly-ateler-balansirovoch.html

PL: https://tostpost.com/pl/biznes/25893-wywa-ark-instrukcja-obs-ugi-b-dy-wywa-arki.html

PT: https://tostpost.com/pt/neg-cios/25903-equil-brio-da-m-quina-instru-es-de-utiliza-o-erros-balansirovochnogo-d.html

TR: https://tostpost.com/tr/business/25977-balans-makinesi-kullan-m-talimatlar-hata-toplan-r-tezgah.html

UK: https://tostpost.com/uk/b-znes/25949-balansuval-niy-verstat-nstrukc-ya-po-zastosuvannyu-pomilki-verstata-ba.html

ZH: https://tostpost.com/zh/business/15148-balancing-machine-instruction-manual-error-balancing-machine.html






Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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