Truborezy machines: models, characteristics. Industrial equipment

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2018-03-22 19:03:17

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Machines truborezy belong to the class of lathe equipment. They are intended for processing of pipes and connections. If necessary, the unit can be used for cutting different types of thread. Scope of application the device applies to industrial and private scale. The domestic market presents a wide range of such devices. Consider some of the types of machines, their features and capabilities.

machines trubenise

Principle of operation

Truborezy Machines work on a simple scheme: the workpiece is passed on the spindle and clamped a couple of rounds. Then the pipe begins to rotate, the second end is inserted in the backrest, where it is necessary processing of the product.

The unit is Powered from the electrical energy, can have automatic and mechanical control. Since the spindle diameter has a significant run-up in size, the device is able to handle pipes of various diameters, including water, oil and gas pipelines.

Some of the machines in this category are equipped with a CNC system (computer numerical control) which allows you to perform most of the turning manipulation in the automatic mode. The package fixture may include additional system of dies for tapping and head and mobile base. Such a wide range of accessories allows to carry out several operations with the minimum cost of a work resource and time.

Selection Criteria

Choosing the instruments considered, it is necessary to consider several key factors:

  • Diameter of spindle hole.
  • The Presence of a turret or the equivalent.
  • The Distance between work centers.
  • The presence of the semi-automatic mode for threading.
  • An indicator of the strength and stiffness of the frame.

CNC system

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Model NC

These machines trybunalskie is designed for cutting inch, conical, triangular, and other types of threads. The main frame is protected by method and intensity of grinding. This, combined with the reliability of the core components guarantees a long lifetime without loss of parameter accuracy. Stump the defective region of the tube, and cutting the desired format, the thread runs in silent mode.

Below are the specifications of CNC system brand STC4100 and 1835. The indices of the second model are shown in parentheses:

  • Measure the height from spindle center to guide elements – 45 (317)
  • External diameter of the used cartridge – 114-340 (60-180) mm.
  • Length of processing element maximum – 1 (0,35)
  • Spindle Speed – 310 (306) rpm.
  • The power of the main motor-18,5 (11) kW.
  • Turret-vertical four-position type.
  • Types of electric/hydraulic/pneumatic cartridge – standard.
  • Precision machining – standard IT-7/IT-7.
  • Weight – 9 (6) tons.
  • Size – 3,78/2,08/2,02 (3,07/1,69/1,74) M.
  • Tailstock in diameter – 100 mm with the possibility of moving up to 250 mm.

tailstock

ST-832,8

These truborezy machines is focused on turning processing of tubes and their connections. The diameter should not exceed 210 mm. the Final product mainly used in oil and gas sector. The length of the workpiece design to the max is six feet. The device is equipped with a line of conical type and a pair of lunettes by pinolene.

The following is the technical parameters of this series:

  • Height centers – 41,7 cm
  • Diameter of processing over bed, cross slide and seizure – 83/51/100.
  • Width of the core – 56 cm
  • Spindle Diameter – 21 cm.
  • Maximum speed – 400 rotations per minute.
  • The Number of innings for threading – 160.
  • Steps thread (unit/inch/diametrically/mm) – 37,5/64/240/150 mm.
  • Displacement transverse/longitudinal slide-51/25.
  • Tailstock equipped with pinola with a diameter of 125 mm, which is 265 mm.
  • Length/width/height-4/1,74/1,84 m.
  • Diet – pump, main motor and engine lubrication. Main motor power is 18.5 kW.

special machine

The Machine Trubodetal 1А983

The Device of this modification is designed for processing the edges of the pipes and connections are identical. Below are the features of this device:

  • The values of the diameters of the workpiece – from 73 to 299 mm.
  • Similar performance over bed and cross slide – 800/450 mm.
  • The Maximum cross-section cutters – 32*32 mm.
  • The Number of positions the device – 4 values.
  • Length of workpiece for turning, subject to the cone line – not more than 420 mm.
  • Longitudinal/cross slide travel – 500/800 mm.
  • Spindle Speed – up to 355 rpm.
  • Volume – 12.
  • Steps thread (metric/inch) – 1 to 28 mm.
  • The Angle of rotation of the conical line – up to 10 degrees.
  • Output Power of electric motor – 16 kW.
  • Length/width/height – 3,6/1,9/1,5 M.
  • Maximum weight-9,2 t

Modification 1Н983

Truborezy machines, the characteristics of which are given below, are used for turning pipe ends and tapping in a singleproduction. Hardware options:

  • Diameter of the processed structures – from 73 to 299 mm.
  • Maximum length of a value – 800 mm.
  • Revving – 355 spins per minute with 12 spindle speeds.
  • Maximum weight of fixture is 9100 pounds.

The Rest of the hardware specifications are almost identical to the above machine 1А983.

turret

Device STC-1535 and STC-1450

The following are parameters truborezom machine STC-1535 (in brackets-values for model STC-1450):

  • CNC System-Fanuc Oi-TC /Fanuc Oi-TC.
  • Height from spindle center to guide elements – 315 (420) mm.
  • Outer diameter of the workpiece carriers – 156 (140) mm.
  • Tube Length to the maximum – 203 (500) mm.
  • Power rating main motor – 15 (54) kW.
  • Spindle Speed – 660 (906) rpm.
  • Cartridge Type-inverted (standard).
  • Turret-vertical with four ranges (equivalent to 8 positions).
  • Standard precision machining products – IT7 (IT6).
  • Weight – 6 (15) tons.
  • Length/width/height – 3,24/1,66/1.7 (5,1/2,36/2,1) meters.

REMS Tornado 2010

These machines have a stationary frame and a rotating mechanism for a workpiece. The rugged design of the tool is optimally suited for use at various construction sites. Compactness and low weight (50 kg) provides good transportability and simplify maintenance of the device. The package includes a roomy chip tray, and adjustable stand in height.

1а983 machine Trubodetal

The Manufacturer has provided two versions of the considered industrial equipment:

  1. Mobile variation has three legs, has a large oil reservoir and a reservoir for waste material.
  2. Model with a built-in tray for the oil and shavings. It is targeted for use on the workbench.

Powerful and high speed drive of the unit under consideration allows you to cut the thread 2 inches in 15 seconds.

Device

Machines truborezy brand REMS are equipped with several types of engines. Among them:

  1. Universal motor power 1.7 kW. It is protected against overloads, has the speed of spindle rotation, 53 rotation per minute.
  2. Power plant condenser type. It is equipped with a regulator of polarity, has a capacity of 2.1 kW, a few modes and very quiet running. The speed of the spindle ranges from 26 to 52 rpm.
  3. Three phase motor with polarity switching 2 kW. There is pedal protection enable automatic cartridge. In addition, there are two modes of operation.

The Feature of this machine is the presence of two automatic rounds with quick clamp. This allows you to quickly and accurately capture and process the workpiece without slippage of the pipe.

truborezy machines specifications

Summary

Most of the self-centering pipe cutting machines equipped with reliable frames of solid steel, special handle for spindle feed and cutting disc, designed for the long period of operation. In addition, these devices allow the cutting of different threads without any cost. When choosing the device pay attention to his performance. It is also worth considering the power and versatility of the unit and directly its main purpose. If the machine is required for industrial use, it is better to pay attention to the powerful and versatile models, and for operation in the private sector is perfect easy modification.


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Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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