The edging machine: working principle, types, prices

In the furniture trade special place is occupied by the processes of decoration. This group includes many of the processing operations aimed at the correction of small defects and giving a sanitized view of the individual parts and surfaces of wood construction. Special requirements in terms of mechanical improvements required and edge details. To work with used edging machine, which depending on the modification can not only provide smoothness of the sides, and automatically decorate them with special material to provide decorative effect to the final product.

Working Principle edging machine

Operation of the equipment is formed of multiple actions. The essence of the process often lies in the preparation and bonding of special tape to the surface edge. The first stage is implemented in the form of attachment a consumable in a special store of the machine. Further, the edging tape is integrated into the feed system. The most important category of operations in the course of such a finish is a treatment with glue. Of how well prepared the composition will depend on the reliability of the work done, i.e. strength of fixation and retention of the tape in use.

The Group of functional mechanisms in the coherent regime carries the application of preheated adhesive mass on the surface of the edge, then made a direct prokladka tape. Next comes in a special press, which contributes to the reliable material coupling with the line edge. Like all modern equipment for furniture production, these machines allow for the possibility of full automation. Some models are equipped with positioning sensors and the movement of the guide rollers, thereby increasing accuracy.

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Main units

The master node is the feed module, which produces the direction of the tape in the desired direction relative to the position of the edge. The office also takes place automatically in accordance with a predetermined program. For the glue meets another node, which may have different operating principles. For example, the process of heating the adhesive mass may be provided or an infrared lamp, or an industrial dryer. With different approaches to applying the solution. Can be treated and one piece, and the edge with the tape. As noted above, the edge tape at the end of the process is pressed against the working surface. To perform this function use rollers with a special platform. By the way, it can work automatically, and through manual efforts.

Varieties

The Main feature differences between the machines of this type – the level of automation. Fully automated production lines typically found in large industry. In this version, the edging machine is capable of in a short period of time to ensure the ribbons the whole batch of blanks. Another thing is that the simplest models of this kind can work with standard formats edges – usually rectangular.

Specifically to serve the curved parts use semi-automatic or manual modification. This is the case when physical force is still valid even against the backdrop of the active proliferation of robotic mechanisms. Positional or manual edging machine is characterized by high quality operations of gluing, but it has its drawbacks. In particular, such equipment cannot efficiently handle large batches of workpieces. Therefore, the positional apparatus is mainly used by private masters or owners of small factories, with small-lot or piece production of pieces of furniture.

Additional functionality

For successful and quality completion of the operation of gluing of strips required and finalization. The fact that the decorative strips are initially matched to the details so that by the width and length remained small ledge. After completion of the pressure reference press and curing the adhesive on some machines, is activated by the correction mechanism. For example, the edging machine for particle Board, MDF or other wood-like materials can be equipped with two obraznymi mechanisms – milling and trimming. Be the first to realize the delicate removal of excess part of the belt width, and the second performs the pruning of length.

Manufacturers

To the leading manufacturers of this equipment include well-known in the industrial sector of the company Jet, RAUTEK and Brassa. They produce powerful and productive units, power potential which on average is 2000 watts. This is enough to equip a full furniture production. Quality equipment with high performance targets developed by HighPoint. The machines of the first group not all the parameters benefit from a low-power technology. In particular, models with a capacity of about 1000 watts from the manufacturer HighPoint have a high processing speed and compact size.

How is the edging machine?

Rarely in this segment, meet the machines, which costless than 100 thousand RUB, Even the budget class is available to small businesses in an average of 130-150 thousand And it's not always the offers from manufacturers of the first row. Industrial units can cost 200 thousand Multifunction the edging machine, the price of which is about 300-400 thousand, in addition to the high degree of automation and the availability of corrective mechanisms will also provide the user the option of control via an Autonomous electronic unit.

What to consider when choosing?

Should take into Account the structural features, performance, capabilities, maintenance of complex shape workpieces, the same power capacity, etc. the Choice will be mainly determined specific requests in terms of equipping the production line. Much will depend, in particular, the estimated volume of material, which would have to work the edging machine and its functional bodies. Advance is necessary to include additional tooling, not connected directly with the process of registration of the edges. Such equipment will take the same heater for heating the adhesive, the voltage regulators and separate supply line supplies.

Conclusion

Approaches to technical equipment production of factory conveyors has changed significantly over the past few years. A serious impact on the workflow provided the implementation of automation systems, but not only. Modern equipment for furniture production is developed taking into account ergonomic nuances and regularly rising security requirements. So, for the convenience of the operators have special pedals with lightweight communication mechanisms efforts, indicators of performance and software, making it easy for the whole process of management. As for security, for maintenance use more complex protective systems like automatic shut-off and blocking of individual functions upon detection by the sensors of the signs of overheating of the equipment.