Cinder block – this is a very convenient building material for the construction of residential buildings of small height. Many home masters who have free time and desire to make the building blocks of their own, are trying to make a cinder block bench. You too can follow their example, but first you need to become familiar with the equipment and prepare all the necessary materials and tools. In the end, will be able to obtain ready-made blocks of cement, granite, slag and other fillers that act as excellent heat and sound insulation. The manufacturer of the cinder blocks sometimes it is justified and profitable occupation, especially if you are on a budget.
Cinder block Machine you can do yourself. If you want to use the simplest method, it is possible to use a collapsible form without the vibrator. For the manufacture of blocks in such forms, you should use a milder solution to add slightly more water content. If you want to get a more sophisticated device, it is best to add the machine to the vibrating device. With one unit of the equipment can produce a huge number of blocks, not waiting for time of setting of concrete. This is because the solution used is thicker and with negligible shrinkage.
There are two such plants, the first of them involves the use of, while the second – the shape with an offset center of gravity on the shaft. The second method is preferable so as to turn the form will not be necessary, in the end will have only to remove the formed concrete block. Machine cinder block can be made of the moulding box, which is a matrix, it should be the bottom and the vibrator on the side wall. The box is equipped with handles, and after the formation of the product can be easily removed without damaging the shape of the mold.
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You Can make a variant of the equipment which will be two replacement sets of clamping plates. It should support the equipment with cavities of a circular or rectangular shape. If you want to produce cinder blocks, the size of which will be 390x190x188 mm with 30% voidage or less, for the manufacture of a matrix, use a 3 mm sheet metal cut in the form of cinder block. This should leave a 5 cm margin for compaction.
The Master should generate a through the box without a bottom, and weld seams should be placed outside, the metal is “led”. It leads to greater resistance from the side ends you want to weld strips of shaped tubes minor section. Around the perimeter of the base matrix is made of rubber padding, it will protect the bottom edge of the matrix from deformation. In order to avoid spillage of the solution, we need to establish a flanking apron, and to attach the handle.
In order to run the machine cinder block, care must be taken to have the following tools:
This set is required for manufacturing the matrix, it acts as the main part of the equipment and shall be of such form, which will be blocks. We should not forget about the presence of voids in the matrix, the latter of which is an important part of the machine.
In order to perform the work, you will need sheet metal, steel pipe, steel strip, electric motor and fasteners. The metal must have 3-mm thickness, and its size is 1 m2. Steel pipe must have a length of 1 m, and its diameter can vary from 7.5 to 9 cm. Steel strip must have a main thickness of metal, while their length should be 30 cm Power of the electrical motor shall not exceed 0.75 kW. Need a fastener in the form of nuts and bolts.
Before you make the concrete machine, you have to decide with the future dimensions of the product to be used for construction works. There is an option that provides for the measurement of the finished unit of industrial production. With sheet metal you must prepare the side members of the machine in number of 2 pieces. Between them there will be walls thus to form a box. It must have two equal parts. In cavities it is necessary to leave the bottom wall, the minimum thickness which will be 3 see This will determine the height of the cylinder which will restrict the void.
The Pipe must be divided into 6 parts, each of which will be equal to the height of the voids. In order to fulfill each cylinder in the form of a cone, it should make cuts each to Central, and then squeeze with the vise and weld the welding apparatus. Size diameter will be 2 mm smaller.
If you decide to take the concrete machine, the cylinder shall be welded from both sides, among themselves they are connected to the long side of the block. They should be located so that the vacuum exactly copied the emptiness of industrial production. Extreme sites it is necessary to add a 3-cm plate, which holds a hole for the fixing of eyelets on the surface.
In the Central parts of the matrix compartments should saw through the surface privaris to her eyes. They are necessary to enable temporary fastening of terminators. In the end, will be able to obtain a mechanism with which you will form solid blocks or items will be void.
When you shlakoblochnogo machine with their own hands, one transverse wall to be used for welding on bolts 4 pieces. They will serve as fasteners for fixing the engine. In the direction of the grout you want to weld parts in the form of the blades and apron. All components should be cleaned and polished in order to paint them. In the next stage, the press is manufactured, the form of which will be the same as the mechanism itself.
For its production will need a plate in which a bore matching a slightly larger diameter than the cylinder. The difference is 4 mm. This item should easily be placed in the box at a height of 5 cm or more.
After you know what device shlakoblochnogo machine, you will be able to perform independently. In order to provide more convenient work with the press, it is necessary to attach the handle. All the components of the mechanism must be treated with rust inhibitor, only after the surface is dry you can start installing the engine. The next step is to check the system health. To of a conventional electric motor to run the motor of the vibrating type, must be installed on its gross sections of the bolts in the form of eccentrics. They should be the same in the axial space. When you homemade cinder block machine, it is important to remember that the intensity of the wrap fasteners will depend on the type and rate of vibration.
You Made the machine can be used to perform the concrete products of different composition. You can use claydite, opilkobeton, or clay. The standard mixture typically consists of a certain amount of filler, equal amounts of cement and 3 parts of slag. An important role is played by the coefficient of moisture that will be contained in the final mixture. To determine the optimal amount should explore the composition, it should not collapse, while maintaining elasticity and well hold the form.
If you want to buy cinder block machine b/a, then he will have to pay about 6000 RUB. But the new machines are much more expensive, sometimes reaches 50000 RUB.
Now you know how to make the concrete machine with their hands. However, it is important not only to perform, but to learn how to use. Before the first loading of the solution needs to be lubricated all the contact plane in this case, the solution will be less to adhere to. The vibrator may be activated at any stage, but most effective to use it before pressing. It is important to ensure the reliability of electrical insulation of the engine, the apron should be located so that it covers the motor from the ingress of the mixture.
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Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."
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