Windlass – this is one of the most essential tools which should be every off-road conqueror. Indeed, without this mechanism to pull out of a ditch or Ford, your car will be almost impossible. Some motorists purchase ready-made winch and put them on the power bumpers, and others made their own hands. And if you doubt in choosing the right tool, you can try to do it yourself. This will contribute to you, our today's article.
It Should be noted that devices of this kind are divided into several categories depending on the type of its design. So, homemade car hoist can be:
Odnako despite the different design, all three devices have the same working principle. It is the following: the steel cable is wound on a drum which in turn rotates via gear motor or through the efforts of their own hands. To understand this in more detail, consider each of these types separately.
Often in the data tools involved car or truck starter generator. Such a homemade winch can run on a separate installation of the electric motor. In other cases, motorists are undone the starter and the generator under the operation of the motor.
However, no matter what the origin of this quinoa nor would she necessarily have to have high torque, so that the mechanism was able to pull 2-ton huge jeep out of the ditch. And since most of the energy for work is absorbed by the battery, the motorists set the battery more high capacity. But still the electric motor, however powerful it may be, should not so much to discharge a battery.
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The Design of these winches is more complex than that of electrical counterparts. As a rule, hydraulic tools perform driven by the oil pump. Despite its large size, the winches of this type have great advantages – provide the highest possible traction force, taking car of the low energy side of the network. In addition to the SUV, installed a homemade winch on a tractor or a cultivator.
These tools are manufactured on the same principle as everyone else. However, here the role of the engine takes not the starter and not the oil pump, all efforts are made manually, that is through the efforts of man. The Power of such devices depends on the physical strength of the operator and the total length of the lever. Therefore, homemade manual hoist is supplied with a rather long gear lever. This creates a large maximum traction.
The cable Reel – a key node, which consists of any homemade winch. Drawings of this device should be as accurate as possible, so that the mechanism worked correctly and securely. Well, if the drum you have in the finished state, because it is much more difficult to make it with my hands.
How to make your own drum? To do this, take a piece of pipe with thick walls, and with the help of electrodes and welding machine to attach to her cheeks with a thickness of 5 millimeters. One of the last details we have to attach the output gear. The tube is provided with seats for bearings.
You Can make a drum for the winch and other means. For this you need to have some hubs from any «Lada» or «Volga». They should be turned down a place to weld and attach the halves on a mandrel of the desired diameter to achieve the alignment of all parts.
Gear are best taken with a large gear ratio (worm type). The main advantage of such a mechanism – no need to create a brake drum. Often motorists acquire the gear from trolley doors – it is easiest to mount at the site.
If you decide to make a homemade winch driven by a starter, the best head model with planetary reducer. This is how it was supplied early Zhiguli motors.
To create a mechanism with the starter, the first thing you need to prepare the site from sheet metal. It is necessary to weld the seats, which then will be mounted on the drum shaft. Then installed the gearbox input shaft up.
The gearbox is mounted on top of a homemade adapter. It is necessary for us to install the starter. On the input shaft mounted gear with a specific module of the tooth. After the starter is permanently attached to the structure. The final stage is wiring. Everything is now so The winch can be placed on the car.
The First step is to determine the exact locationto accommodate this equipment. It is best to mount the winch in the center of the bumper, and the lower part. If it's imported SUV with a plastic bumper, then naturally he will not sustain the load of 2-2,5 tons, and will simply come off from the body. So instead of plastic put durable, steel (power) of the impact element.
Next on the power bumper it is necessary to make a pad out of metal plates for the winch. The thickness of steel sheet shall be not less than 0.5 cm. It then marked the holes and drilled electric drill.
Now the metal pad is ready to mount on the bumper. It should be noted that the winch is mounted here at the very last stage. First plate to the bumper, and then it is installed traction mechanism. If it's an electrical device, additionally, you can connect the remote control to the onboard network of the car. Connection with it is as follows – “plus” connected with the positive terminal of the battery, and the “minus”, respectively, with negative. All, at this stage, the installation of winches for SUV, can be considered completed.
One of the main features of the improvised mechanisms of this kind is the possibility of their use for other than its intended purpose. This means that a homemade winch on UAZ may at any time move heavy loads on the plot. For this don't even have to remove it from the bumper (but in this case you need to bring the car close to the location of the cargo that is not always possible to do). Also, a homemade device can help you in uprooting of old trees, stumps or transport of logs. Sometimes a winch is used to move pallets of building materials.
Yet, this tool has its limitations. Homemade winch is not quite safe and therefore not suitable for lifting, because they have no stopper. However, having made this tool once, you will not be afraid because your iron friend will be stuck on the roads. At any moment a homemade winch can pull the SUV out of the ditch, no matter how deep it may be.
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Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."
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