The Assembly of the box "IZH-the planet 5": detailed instructions, diagram and recommendations

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2019-08-15 13:20:32

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The Assembly of the box "IZH-the planet 5” are often carried out during its repair or replacement of parts. This node does not have high reliability. This is due to low quality components, poor Assembly, bad requirements to accuracy of manufacturing of bearings, crankcase and other mechanisms. You can find its advantages. First, it is a cheap production. Second, it can be repaired with his own hands. Consider what is the part and how to assemble the box “IZH-the planet 5” and also learn useful tips.

Assembly IZH Planeta 5

Most common problems

Most Often the motorcycle is lost or bad switch second gear. This may be related to careless inclusion of speeds. For example, at a set high rpm in first gear without neytralke with meshing with a pinion of the second speed is a blow that contribute to intensive wear of the node. It is therefore not recommended highly “spin” the first speed. If still problems with the second position continues, there are several options for resolving them.

In some cases the easiest way without complete disassembly and reassembly of the box "IZH-the planet 5”. You need to put the bike on the right side, then remove kick starter and a foot shifter with the shaft. Further removed case cover and the clutch basket along with the disks.

In the development of gear boxes results in a deterioration of gear teeth. In turn, this leads to slippage, the jerks and the abandonment of the second transmission. Another reason could be wear on the bearings of the input shaft. Because of the vibration it leaves a little to the left, you must use the mallet to dislodge it gently tap into place. To fix the element in position will allow the installation of suitable diameter washers. Then the stopper of the bearing and the other dismounted parts are mounted in reverse order.

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Other problems

Sometimes, the disassembly/Assembly of the box "IZH-the planet 5” may be required in case of loss of the fourth speed. It is often associated with damage to bearings on the secondary shaft. This trouble happens because of the presence of the axial play, displacement of the bearing Assembly or its failure. You can try to fix the problem similar to repair second gear. If that doesn't work, you will need a full disassembly of the unit.

assembling the gearbox IZH Planeta 5

In case of jamming of the gears from high range to low mode – out of order system spring mechanism, switching. It needs to be replaced. Strained work site after conducting a gearbox Assembly “IZH-the planet 5” indicates that a wrong installation of shims. To avoid this, it is necessary in the process to mark and record the previous placement of these elements.

Disassembly and Assembly of the box "IZH-the planet 5”

You First need to do a full disassembly of the clutch, the starter and the engine transmission and drain the oil. After these manipulations are done, you can proceed to the removal of KP. In the area of the right side of the motor remove the eight screws fastening. Removable foot pegs driver foot brake lever, crankcase cover on the right side. Disconnected clutch cable, gets the ball and the pusher shaft. Thereafter disconnects the circuit. Refer to the photo below: clutch plates (1,3), bottom disc (2), an inner drum (4), nuts (5, 6).

assembling the box on a motorcycle IZH planet 5

On the prepared cloth or paper is placed crankcase cover. Pull and it took hands on the sprocket and pulling. If the item is not suitable, please note the support washer worm shaft, which could warp. In the hole between the sump and cover to shove a pair of tweezers or a knife, and then correct the item. During dismantling of the enclosure can drop a couple of washers. The second item is slightly thicker and is mounted on a shaft kopiry. You must sign and removed to other parts.

Main stage

As indicated in the Assembly diagram of the box "IZH-the planet 5”, further operations on dismantling are carried out on the internals of the roof of the node, since it could stay on the secondary shaft and the sector. If necessary removing the need to unfold the petals of a puck-stopper, Unscrew the nut, remove the star washer. Very gently take hold of the gear, to prevent jumping of the shaft, the cover is moved to clean and smooth the surface with the gear up.

diagram of the Assembly of the box IZH Planeta 5

It Should be noted that the bearing of this part of the site does not have a retaining ring. So when you remove the shaft with the bearing rollers may fall out, so be careful. If the specified item has developed a decent resource, there is a risk that when removing the secondary shaft, the outer ring can pop out of the mounts will remain on the rollers. Next, you need to do vypressovyvaniem gland. For this installation of the ring get out of the hole cover, then remove the outer ring of the bearing.

Final phase

Then removed from the input shaft gear second and third speed, and thendismantle the input shaft. This requires it to carefully knock it out with a stopper and light hammer. Removed the upper and lower plugs.

Then get the intermediate shaft Assembly. Using a screwdriver or other suitable tool, you should bend the lock with indicator is neutral, with care to pull the worm (kopernia) roller. At its distant side there is an adjusting washer that would stick to the crankcase. They need to collect and store with the rest of the removed parts. Next turn opernogo shaft. Check the edges of the shaped slots which move the guide bars. They should not be chips and nicks. Unscrew a couple of screws securing the switching mechanism, which is also removed. It is now possible to replace the unusable parts and to carry out according to the scheme of the Assembly of the transmission “IZH-the planet 5”. The figure below indicated: locking the cover (1), bolt (2), crankshaft sprocket (3), double row chain (4), clutch drum (5), primary shaft (6).

diagram of gearbox Assembly of the IZH Planeta 5

Renovation

After the unit gutted, you can start to define the parts to be replaced. Usually you have to buy a set of shims set of shims, and sealant. This is the case, if not more serious damage. Once you have decided on model elements need to be adjusted to the axis of the worm shaft, and after final Assembly – the gap along the axis of the mainshaft, countershaft, and secondary shaft.

On the far ledge opernogo cushion to put on the shims, they should be lubricated with a special compound. The middle region is mounted a support washer, the shaft is put in its place. You should rotate it so that the neutral sensor its projection fitted in the deep groove. Then, using a ruler (yet without cap CP) on the plane of the crankcase is measured by the gap between the washer and the probe. It needs to be not more than 0.2 mm. depending on the indicator, placed or removed by regulators. In case of impossibility of the exact setting the gap it is better to do less.

 disassembly and Assembly of the box IZH Planeta 5

Assembly on the motorbike ‘IZH-the planet 5”

To build correctly you need to install the mainshaft, then the first gear milled down. Then mounted the return spring to the shaft selector, you have to put on the spring mechanism and place the unit in a seat. Then put the worm shaft with shims. To ease installation, lubricate “Lithol” movable mechanisms.

Mounting the node, care should be taken not to damage the speed sensor neutral. To the shaft back in place with a screwdriver should be slightly bend this indicator. When installing remember about the little washer that eliminates the backlash. The same part is installed on kopiry shaft. After this compartment is mounted shifter.

Important

By Performing these operations, follow the mark in the middle of the sector. It should be the same as the mark on the shaft. The last stage is set to cover Carter. With proper work it will sit in its place without any problems.

Need to see that all the rods and shafts coincided with the relatives of the boarding nests. They should rotate freely with no squeaks and jamming. Tightening the screws, use the average force, as in the case of soft metal is easy to strip the threads. All fasteners are tightened evenly to avoid distortion.

Assembly IZH Planeta 5 detail

Conclusion

The Above is a detailed Assembly of the box "IZH-the planet 5”. After tightening the clamps need to double-check the leading asterisk on the subject of correct rotation. At the end of ratchet set spring bushing clutch drum and himself, and also connects the chain drive with the lead star, in a box filled with gear oil.


Article in other languages:

AR: https://tostpost.com/ar/cars/18907-izh--5.html

BE: https://tostpost.com/be/a-tamab-l/36072-zborka-skrynk-zh-planeta-5-padrabyaznaya-nstrukcyya-shema-rekamendacy.html

DE: https://tostpost.com/de/autos/35713-montage-der-box-izh-planeta-5-eine-detaillierte-anleitung-schema-und-e.html

ES: https://tostpost.com/es/coches/35549-el-montaje-de-la-caja-izh-el-planeta-de-5-detalles-de-la-instrucci-n-e.html

HI: https://tostpost.com/hi/cars/20596-izh-5.html

JA: https://tostpost.com/ja/cars/18559-izh--5.html

KK: https://tostpost.com/kk/avtomobil-der/36351-rastyru-oraptar-izh-planeta-5-egzhey-tegzheyl-shemasy-men-synystar.html

PL: https://tostpost.com/pl/samochody/37564-monta-skrzyni-iz-planeta-5-szczeg-owa-instrukcja-schemat-i-wskaz-wki.html

TR: https://tostpost.com/tr/arabalar/32808-montaj-kutular-izh-planet-5-ayr-nt-l-talimat-emas-ve-neriler.html

UK: https://tostpost.com/uk/avtomob-l/36629-zb-rka-korobki-zh-planeta-5-dokladna-nstrukc-ya-shema-ta-rekomendac.html

ZH: https://tostpost.com/zh/cars/13503-izh--5.html






Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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