Repair CAT VAZ-2109 with his own hands

Transmission of the car is to integrate the torque to the wheels. But even it has its own life and requires reconstruction. Repair CAT VAZ-2109, many motorists hold their hands, since the device and the design is quite simple.

The cause of the malfunction and failure

In the process of vehicle operation transmission intermittently fails. This is because any node of the machine has its own resources. An important fact is and spare parts, which also affect the lifetime. If you believe the manufacturer, then repair CAT VAZ-2109 is performed every 50,000 km.

Let's Consider the main causes of failure of the vehicle transmission «Lada-2109”

• The node Elements are heated during a short-term work. The first, which indicates the heat transmission – the gear lever. It transmits the thermal energy that you can feel the touch of a hand. Herself transmission it is very very hot. A symptom can also be a break out one of the gaskets could not withstand significant heating.
• Noise when the engine is running. When come with failure synchronizers or gears to wear out, they start to hum that is audible even in the cabin of the car. In most cases the hum is produced bearings, and clutch release mechanism.
• A Bad switch gears. The first position is not the first time, or need to make a lot of effort to ensure that the lever was in the right spot.
• When moving the transmission spontaneously switched off. This suggests that the gear input shaft and output shaft were worn out and require replacement.

All of these reasons can be the fact that gearbox is beginning to fail and require repair.

Select transmission

If the time to repair the gear box 2109, you will need to replace it. You need to know the catalogue number of the spare part. It looks like this – 2109-1700010. Is the gearbox Assembly you want to install instead of the old transmission, if it is in working condition. Such repairs are carried out in the event of cracked or damaged power node.

Pricing for transmission and details in different countries

The cost of the parts and components in different countries of the CIS are different. Even in Russia closer to major cities (Moscow and Saint Petersburg) price will be greater than in other regions. Consider the main price indicators for spare parts gearbox VAZ-2109 in Russia and Ukraine.

Of Course, the price on parts depends on manufacturer, but the table was the cost of parts production "AVTOVAZ".

The Cost of the bulkhead and repair

The cost of repairing the transmission of the VAZ-2109 Russian average is 12 500 rubles. It should be noted that in regions close to Moscow, it will be about 15 thousand rubles. In remote areas – about 11-12 thousand rubles. Thus, it becomes clear that the repair of transmission of the VAZ-2109 (price in particular) will depend on the region where the reconstruction works are carried out.

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In Ukraine the average market price of the bulkheads of the box, with its removal and installation will be about 3 500 UAH, translated at the exchange rate considerably less than in Russia.

Tools and equipment

In order to repair the transmission of the VAZ-2109, you will need certain skills. As well as for transactions will need the following tools:

• A Set of keys and heads from 8 to 24.
• Flat and Phillips screwdriver.
• Small size Hammer and chisel.
• Magnet of small size.
• Sealant.
• Puller seals.

In the event of unusual situations might require an additional tool which you can borrow from the neighbor's garage.

Disassembly transmission

Repair of gearbox on VAZ-2109 with their hands begins with the removal of the gearbox. Worth remembering that this node is in “nine” is removed at the bottom so you will need a pit or hoist. Consider the sequence of actions for disassembly transaxle from the vehicle:

• Remove the “terminal-minus”.
• Wire “mass” is detached from the case.
• Turn Off the speedometer.
• Plug grip to be disabled.
• The motor is mounted “hooks”, the so-called “bracket”, which engages the winch or hoist.
• Engine together with transmission is raised.
• The Next step is to disable reverse and drain oil frombox.
• You can Now disable the traction from the stock gear.
• Removing the bolts, razniye of the transmission and engine.
• Next, with the two sides disconnected drive shafts.
• Detachable and disassemble the starter.
• Take out the shaft from the clutch and disassemble the transaxle from the vehicle.

Now you can perform basic repair CAT VAZ-2109. As well as major restoration work.

If the VAZ-2109 making repairs CPR with their hands, before the transmission must be disassembled. Consider how to do it:

• Clean the dirt from the entire surface of the box. This can be done with a soft brush and rags dampened with kerosene.
• Unscrew the bolts securing the rear cover and carry out the dismantling.
• Include III or IV pass. Fix the shaft and Unscrew the plug V of the transfer.
• Unscrew the nut on the primary and secondary shaft.
• Using a screwdriver, remove the synchronizer, and then the clutch.
• Remove from the mainshaft gear V gear.
• Gear 5 of the transmission is also removed from the input shaft.
• Now remove the bearings. To do so, first remove the retaining rings.
• Begin by Removing the clamps with a magnet disassemble the balls.
• Disassemble the transaxle case.
• Removing the attachment, remove the shift fork I-II transmission.
• Stock V transmission output of gear and pull. It is now possible to dismantle it.
• Remove the plug and reverse gear.
• Now you can pull both shafts. You should pay attention that this is done at the same time, in order not to damage other elements.
• Disassemble the shift mechanism of the transmission.
• Vypressovyvaniem front and rear seals.
• Disconnect the speedometer drive.
• Produce disassembly of the shafts. Sequentially take out the gears, synchronizers and retaining rings.
• When the gearbox is dismantled, it should be inspected for defects.

Troubleshooting

Before starting the repair of gearbox VAZ-2109, you must define major faults:

1. Inspect all parts of the body. If there are cracks and chips, replace the damaged part.
2. After installation it is necessary to examine seats subject to generation and wear. Do the same thing with locations for installation of seals.
3. Surveyed synchronizers, gears and forks on the subject of production.
4. Carefully studying the trees. If they have scratches, you need a replacement part.

Build and repair transmission

The Assembly of the transmission of the VAZ-2109 is performed in the reverse order to disassembly. After transmission is assembled, it is necessary to fill the oil. For testing you can add the traditional liquid with a marked TAD-17. When driving 500-700 miles, drain break-in oil and pour permanent. From its quality will depend on how much transmission will work after the basic maintenance and repair.

It is Worth remembering that when collecting, you must use new gaskets and sealant. Many motorists are recommended not to change the kit gaskets, if they managed to gently remove. Professionals also suggest to change in any case, to eliminate the possibility of breakdown of the gasket.

Oil filling gearbox VAZ-2109 uses a marking 75W-40, 80W-90. The capacity of the box after a repair – exactly 3 liters. Is recommended to fill a GL-4 or GL-4/5.