Gas modular boiler: equipment, construction, installation

Heating is one of the most important engineering systems, without which it can not do any one industrial, residential or household building. Without it, you just freeze in winter. To provide the population with heat build the whole boiler, which can operate on various fuels. However, their construction requires a large amount of time and is quite expensive. Gas block-modular boiler-houses provide an opportunity to avoid these problems. In this article you will have the opportunity to consider all the features of the presented structures.

What is design

Gas modular boiler - specific engineering construction, the main function of which is the heating fluid to provide heat and hot water in residential single-storey or multi-storey buildings, industrial plants, residential buildings.

To Connect this design to the Central or individual heating. Transportation facilities can be made by using rail or road transport. In order to prevent theft of the constituent nodes of such boiler-house, during transportation it is sewn up falliston from metal.

For construction can be used different fuel. Most of the time their work may be based on gas boilers sufficiently large capacity.

Layout

Gas modular boiler includes the following components:

1. Boilers. Their number depends on the capacity of the station.

2. Equipment.

3. Supply system main fuel.

4. Electrical equipment.

5. Pumps.

6. System removing products of combustion.

7. The accounting system operation.

8. Water treatment unit.

9. Automatic control system, security and alerts.

Such nodes has a standard boiler. Of course, different manufacturers provide different equipment represented by the equipment. The design can be other systems.

Product Benefits

The Gas block-modular boilers have the following advantages:

They allow to considerably decrease the fee for heating, as the operation and installation of such structures are relatively inexpensive.

- No need for permanent buildings. Quite a bit of Foundation. The fact that the dimensions and weight of the module is not very large.

- Quick installation. For installation of the boiler is usually enough for 5 days.

- Quick entry of all nodes in operation. Of course, before starting you need to check all nodes.

- Partial or complete automation of all systems of the building.

- Lack of continuous monitoring of the functioning of the boiler.

- No need to separately collect all the nodes in the system. The design is delivered to the installation site in completely ready.

- All hardware that is inside the module, carefully protected from exposure to external negative factors.

- All devices are of high quality.

- you can set those system settings that are required by the user.

The Principle of operation and applications

Used modular boilers for hot water and heating of schools, kindergartens, hospitals, industrial plants, farm buildings, agricultural warehouses, residential houses. In addition, they can provide ferry those businesses that require it for production.

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As regards principle of operation, it is very simple. The boilers filled with water, which is heated as combustion of the fuel. This process lasts as long as the coolant temperature does not reach the established norm. Next, the liquid piping flowing into a user's system.

After the water will give off heat, it returns to the boiler. The heating process is again repeated. As you can see, nothing complicated here.

Classification structures

There are modular boiler installations:

1. Type K. They can operate on multiple fuels, including natural gas.

2. Type C. Such structures operate on solid fuel.

3. Type G. this type Boiler can run on natural and liquefied gas.

Features of manufacturing and transportation design

Block-modular gas boiler houses photo you can examine carefully the article, together with all equipment fully manufactured in the factory. That is, you will not have to worry about buying and installing individual components.

The frame module is made from steel pipes that have a rectangular cross section. They are connected by welding. The base is a platform floor which is assembled in a sandwich type panel.

Next, the block sets all the necessary equipment. You need to consider that the roof and walls to the base is mounted with bolts or screws. Doors and Windows in the module are usually aluminum and they open outward.

Product specifications

Today, modular construction is very common. However, before you purchase the structure, it is necessary to consider its technical features:

1. Power equipment: 0.4 to 28 MW.

2. Fuel type: natural gas or LPG and coal.

3. The temperature to which heat may build up in the coolant: 60-95 degrees.

4. Number of boilers: 1-3 PCs.

5. Boiler room scheme: single or dual.

6. Manufacturer's warranty: over 25 years of excellent service.

7. Efficiency: about 98%.

8. Voltage: 220/380 V.

9. Hot water temperature: 60-80 degrees.

If you want to install modular gas boiler houses technical characteristics is the main parameter of choice. Because they determine the performance and efficiency of the facility.

Features selection and rules of operation

Production of block-modular boiler involves a large number of different models. An inexperienced person to understand them is hard enough. Therefore, at the time of purchase, try to be guided by these selection criteria:

- Power and heat output of the installation. It all depends on the area of heated space.

- the Number of boilers. Standard design requires only 2 units, although there may be more.

- the Number of blocks. It depends on how big the building will be heated.

- the Type of fuel. It all depends on your capabilities.

- the Presence of additional parameters. This may include a schedule of temperatures, control of voltage, flow rate of coolant in a day or a week, and others.

- the cost of the module. Its price ranges from 900 000 rubles.

- Reputation of manufacturer and user reviews. These options will help you do not make a mistake and choose quality equipment. Naturally, it is better to give preference to trusted brands.

Regarding the use of no special requirements. You only need to clean the equipment from scale and dirt. To perform this work you may need from several days to weeks. Cleaning better done in the summer when the equipment is not working and is on preventive maintenance.

Install the module

The Construction of block-modular boiler consists of several stages:

1. Design. Here it is necessary to observe all necessary safety regulations, because the object is a potential explosive and fire hazard. The project is consistent with the SES, architecture, Gospozharnadzorom, Supervisors and other bodies.

2. The production of blocks.

3. The transportation to the installation site.

4. Boiler installation.

5. The connection of all necessary communications systems, construction of chimney.

6. Commissioning of the module, fix bugs, test run.

Assembly of a modular boiler has some special features. For a start, the construction site will need to prepare: clean of garbage, to pour the Foundation, supply engineering communication. Further, installing the blocks onto the hardened ground. If you want several modules, they are connected by bolt ties.

The Next stage is summarizing and connecting pipelines, the connection between the blocks. Then installed the roof and walls of the structure. The next step is to mount additional elements and chimney. Last, you can connect the module to the network. Then you need to check the reliability of all fixtures and make idle start. If everything is in order, the installation is ready to use.

What are the nuances of the construction of the boiler house there are

It Should be noted that the presented AG...