Milling aluminum on the CNC: features of working with the material

In recent times it has become popular milling of aluminum. On a CNC machine this metal most profitably. Automatic work cycle makes it possible to produce products in greater volume at high quality. Accurate sizes of parts are often not to other ways.

Based On what the choice of material for processing?

Milling aluminium on a homemade CNC router used for production of small batches of unique details. Much appreciated metal for its properties and low cost. The main advantages of aluminum include its strength at a low weight and absolute corrosion resistance. This material has low thermal conductivity, allowing it to be used in shipbuilding.

Milling aluminium on CNC in Moscow carried out in the factories that manufacture parts for aerospace, aviation, military industry. Due to the development of machine tool industry has witnessed a considerable decline of cost of CNC systems. In recent years, the available compact models that can afford each shop.

Milling aluminium hobby CNC (4 axes) helps to get rare spare parts, the cost of which exceeds the cost of the machine and the material.

Advantages of working in automated cutting machines

High-Quality milling aluminium on CNC machines is obtained by the waste processing technology. The process of improving the equipment is not in place, but at the moment there are a large number of proven models for home workshops, industrial facilities and also manufacturers can offer a unique model.

Recommended

Staff evaluation: system and methods

Personnel Assessment allows you to identify how competent the employees involved in the enterprise, and it is the performance of their work – the most significant factor affecting the efficiency of the company. To clarify the impact of performa...

How to start your own business: important aspects.

Many people, tired of working for someone else, are increasingly thinking about how to start your own business. Someone wants to open a salon, someone store, and someone enough and vegetable stalls. Before you throw in the pool with his head, it is i...

Business activities. its essence and basic functions

The Entrepreneurial activity of the citizen – is undertaken at your own risk and independent activity, which aims to systematically profit through the sale of works, goods, services, use of the property. The citizen engaged in such activities, ...

Milling aluminum on the CNC, of course, requires experience with industrial equipment and knowledge in the field of Metalworking. But reduced labor costs on the study of complex SCADA applications. The process of creating codes the drawing takes place directly on the screen of the machine by specifying the coordinates and dimensions of the part, as well as the direction of movement of the tool.

Trust is only automatic processing

The tracking System does not give the chance for error in the geometry of the future product. And the simple principle of converting created programs and verification in the simulation mode helps to determine in advance the direction of movement of the cutter and to avoid mistakes. This sequence reduces the production time of the part and save the material. The last point is important when a limited batch of billets from aluminium.

Milling aluminium on CNC machines reliable, and the manufacturer gives a guarantee of delivery in time. Without fear it is possible for it to provide your own blank already have processed part. With integrated SCADA-system, you will immediately transfer all the dimensions and area in memory of the machine. The probability of operator error is much smaller than the normal method.

The Disadvantages of conventional processing

The Surface detail is excellent, if you use CNC-milling aluminium. Novosibirsk, for example, has many companies working in the old way. But manufactured products are noticeably different in quality. The cutter tends to leave the surface burrs and irregularities due to lack of synchronism of the rotating part and longitudinal displacement. All this is eliminated with modern equipment.

Synchronization of the movements of the milling cutter is advanced applications. Speed and direction are selected so that there is reduced time for the implementation of similar operations in conventional method. The surface is perfectly smooth, without scratches and burrs. Accordingly, reducing the load on the tool and the part, reduced wear of friction parts.

The Latest development in the field of fastening parts is a vacuum table. Aluminium is quite quickly damaged due to mechanical stresses. Retention of hull, and thin-walled products is carried out according to the type of suction Cup. With this compressor, and absorbs a part of the coolant, which is returned to the machine for the drain channels.

Additional benefits

Modern CNC machines use electronic components to measure the tool length. Inspection is performed periodically in the automatic cutting process, which can significantly reduce the number of spoiled pieces, when low-quality tool breaks down from overheating. Can also be installed node auto-link tool that helps you to instantly convert the coordinate system of the part relative to the cutting edge.

Electronic components are often used to control the size of the resulting surfaces. Thus, the operator can promptly make adjustments to meet process accuracy. Before measuring and cutting process it is also recommended that balancing tool that's also easy to implement when using electronic probes. Common are system: Renishaw, Heindenhain.

What machines are equipped with calibration system of the instrument?

Manufacturer Heidenhain releasestheir systems, similar Renishaw probes. However, the latter company is the most popular, and machine tool builders choose this system due to its simplicity and ease of adjustment and replacement of parts. The latest developments are sensors non-contact measurement.

Renishaw is used in each machine Korean company Hyundai Wia. For each tool using the probe, sensitive to micron displacements. From the lathes, the milling cutter is controlled through the Q-setter, made by automatic drive or manual.

All these benefits of CNC machines help to expedite the process technology to eliminate defects in products. Increases the quality of your components along with their quantity, which is difficult to achieve, without having modern equipment.