Marine diesel engines and their repair. Fuel system marine diesel engine

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2019-12-05 02:20:14

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Marine diesel engines are a source of energy that drives the ship. The rotation of the crankshaft is transmitted to the transmission consisting of a gear, the integrated shaft of the mechanism and the blade of the propeller which gives the ship. The larger the ship, the more developed should be its energy system, which should ensure the safety of the ship at sea. Upon failure of the main engine backup, since the stop of a huge container ship or multi-decked cargo ship in the middle of the ocean in storm conditions equivalent to its destruction.

marine diesel engines

First swallow

Marine diesel engines appeared in the early XX century and immediately declared itself as a reliable, efficient and, most importantly, compact plant. The first ship with a diesel engine became the Danish "Zealand", launched in 1912. The ship was equipped with two engines of 200 HP, each driven by its own propeller. The appearance of the vessel with an unusual engine was a sensation and was the beginning of a new era of diesel power plants.

The Development of diesel power plants in the fleet began a rapid pace after world war II. The prospect of further use undemanding propulsion was obvious, and many engineering firms around the world engaged in their manufacture. As is usually the case, the development of large-scale industrial production of any products that are in high demand, began the competition. Resulting in a unique projects, the implementation of which had created a powerful, ultra-reliable marine engines.

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Layout

Energy diesel engine plant on a large vessel consists of one main engine and several auxiliary who work for the sustenance of the ship. Is generators, pumps, ventilation, compressors, and many other mechanisms.

In particularly large ocean liners can be installed in several main engines and many auxiliary. All the engines are diesel. They are served by a team of engineers, technicians and test engineers.

diesel marine engines

Cycles

Marine diesel engines are divided into four-stroke and two-stroke. The difference between the two types is significant. The four-stroke principle of operation is to pass the working cycle for two revolutions of crankshaft or four stroke. The activity only occurs during a single cycle, the other three are preparatory.

Single-cycle two-stroke motor is one revolution. The principle of compression of the combustible mixture and the subsequent ignition is different. In the cylinder there are so-called inlet ports through which the forced purge of the combustion chamber and thus eliminates the need for exhaust through the valves. The number of cycles is reduced exactly by half.

Additional differences

There is Also a classification according to the frequency of rotation. Low speed diesel engines - up to 150 Rev/minute and medium speed - 600 rpm high-speed engines for large and very large ships does not exist due to the nature of their operation, high load and sverhproizvoditelny time.

repair of marine diesel engines

Marine diesel engines for small craft

Small boats, cutters and ships of the river class are equipped with usually one engine. The power of such a diesel engine may be different, depending on the purposes for which the ship is intended. Speed boats have torquey engines, and pleasure, excursion and cruise set speed motors. Court patrol and coast guard generally have two fairly powerful diesel engine, one of which involved constantly, and the second included as necessary.

Marine diesel engines for small vessels designed for stationary installation. They are usually compact and economical, with high reliability. Outboard motors are usually diesel, since they have the quick launch option.

fuel system marine diesel engine

Diesel marine engines

For the stable operation of the power plant on the ship, you must use high quality fuel (diesel). Its suitability is determined by the following criteria:

  • The octane number;
  • Resistance to detonation;
  • Cetane number;
  • The fractional part;
  • Complete combustion, the degree of opacity, poisoning;
  • Viscosity and density, as a factor of normal flow in a system;
  • Low-temperature properties that determine the functioning;
  • The level of cleanliness;
  • Flash, from the point of view of security applications;
  • The presence of sulfur compounds, metals and unsaturated hydrocarbons as promoters nagaroobrazovanie.

Classification of fuel :

  • International - FO, HFO, MGO, MDO, IFO 380, IFO 380LS;
  • Analogue of the Russian - L-62, СМТ1, СМТ2, f-5, DM, IFO 380;
  • Russian standard on fractions - low-viscosity, medium viscosity, high viscosity, light, heavy.

The Main standards adopted in Russia governing the quality of dieselfuel for marine engines:

  • Summer "L" is used when the temperature is above zero degrees centigrade;
  • Winter "Z" - used at temperatures up to minus 20 degrees;
  • The Arctic "A" is the temperature to minus 50 degrees Celsius.
  • Low-viscosity marine fuel, is produced under TU 38.10;
  • Brand DM - the highest category for marine low speed diesel engines;
  • Bunker fuel oil f-5 is made according to GOST 10-5-85; bunker fuel oil f-30, f-180, f-380 - produced on the other 0252-003-2905.

the largest ship diesel engine

Fuel system marine diesel engine

The Supply of fuel to power shipping the unit through the fuel system to the main and auxiliary engines. Along with the main function of the system should provide:

  • The loading of the fuel tanks on the base and storage;
  • Clean the fuel from impurities and water;
  • If necessary, - the cooling of the nozzles;
  • Separation of fuel.

Fuel with coastal devices is carried out through carrier-based pipeline, which has nipple connection on both sides. On the ships passenger fuel takes place in separate, isolated areas. The adopted fuel is stored below deck tanks and side tanks interconnected. All tanks are equipped with pumps for pumping that duplicate each other in case of failure of one of them. Before the release of the vessel on the voyage on Board is carried out separation and fuel purification, after which the fuel is pumped into a metering tank.

marine diesel engines for small vessels

Brands of marine engines

Energy diesel installations are manufactured in such numbers that trace their nomenclature is not possible. Well-known manufacturers of engines for large sea and ocean vessels is:

  • Scan Diesel (Croatia).
  • Mitsubishi (Japan).
  • Hyundai (South Korea).
  • Lombardini Marine (Italy).
  • Wartsila (Finland).

In a separate category includes marine diesel engines "JAMZ", produced by the Yaroslavl motor plant. Diesel engines "JAMZ" for ships of medium capacity the most available Russian shipbuilding enterprises and for the price, and quality.

Repair of marine energy installations

Each of the engine operating under conditions of permanent loads, there is a gradual natural development of the friction surfaces of mechanisms. Sooner or later there is a need for current or repair. Shipowners are trying to carry out repairs on-site, on their own. However, it is not always possible, as for replacement of worn parts often require special equipment and skilled professionals. In this case, the engine removed and send to the manufacturer.

Repair of marine diesel engines takes several months, ships in this case are idle. However, the owner can have a spare engine, which is installed instead of removed. So it is possible to avoid the downtime, which is very expensive.

marine diesel engines YMZ

Ship giants

Many marine engines have their Champions. The biggest marine diesel engine model Wartsila-Sulzer-RTA96-C. Produced for the Finnish company. The model is developed taking into account variability, the range comprises several types. Order superdigital in the format of 6 or 14 cylinders. Makes a customer for six months before starting work.

Cylinder Diameter of this giant is 960 mm engine Capacity - 109 HP thousand Ocean-going container ship with this engine easily reaches speeds of 46 miles per hour.


Article in other languages:

AR: https://tostpost.com/ar/cars/20144-marine-diesel-engines-and-their-repair-fuel-system-marine-diesel-engin.html

BE: https://tostpost.com/be/a-tamab-l/37822-sudnavyya-dyzel-nyya-ruhav-k-h-ramont-pal-naya-s-stema-sudnavaga-dyzel.html

DE: https://tostpost.com/de/autos/37455-schiffsdieselmotoren-und-deren-reparatur-kraftstoffanlage-dieselmotor-.html

ES: https://tostpost.com/es/coches/37216-motores-marinos-motores-diesel-y-de-su-reparaci-n-tiene-un-sistema-de-.html

HI: https://tostpost.com/hi/cars/21853-marine-diesel-engines-and-their-repair-fuel-system-marine-diesel-engin.html

JA: https://tostpost.com/ja/cars/19791-marine-diesel-engines-and-their-repair-fuel-system-marine-diesel-engin.html

KK: https://tostpost.com/kk/avtomobil-der/38205-kemel-k-dizel-oz-alt-yshtary-men-olardy-zh-ndeu-otyn-zh-yes-kemel-k-di.html

PL: https://tostpost.com/pl/samochody/39723-okr-towe-silniki-wysokopr-ne-i-ich-naprawy-uk-ad-paliwowy-okr-towego-s.html

PT: https://tostpost.com/pt/carros/39371-pe-as-de-motores-a-diesel-e-a-sua-repara-o-sistema-de-combust-vel-do-m.html

TR: https://tostpost.com/tr/arabalar/34685-gemi-dizel-motorlar-ve-onlar-tamir-yak-t-sistemi-gemi-dizel-motor.html

UK: https://tostpost.com/uk/avtomob-l/38608-sudnov-dizel-n-dviguni-ta-h-remont-palivna-sistema-sudnovogo-dizel-nog.html

ZH: https://tostpost.com/zh/cars/26632-marine-diesel-engines-and-their-repair-fuel-system-marine-diesel-engin.html






Alin Trodden - author of the article, editor
"Hi, I'm Alin Trodden. I write texts, read books, and look for impressions. And I'm not bad at telling you about it. I am always happy to participate in interesting projects."

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